Equipment maintenance? The place that provides the best quality and cheapest Maintenance equipment in Vietnam market!
Equipment maintenance – GMGA MEASURING AND ANALYSING EQUIPMENT JOINT STOCK COMPANY is proud to be the most prestigious Maintenance equipment supplier in Vietnam. The equipment that creates the experimental environment we provide is always appreciated by customers for both technical quality as well as pre- and after-sales service..
I. What is equipment maintenance?
- Equipment maintenance what process is used to keep a business’s equipment in good working order. It may include routine maintenance as well as remedial work.
- Equipment may include mechanical assets, tools, heavy-duty off-road vehicles, and computer systems. The resources needed to keep it all in good repair will vary by type.
- Usually maintenance functions are called Maintenance; Repair and Overhaul (MRO) and MRO are also used for Maintenance, Repair and Operation. Over time, the terms maintenance and MRO have started to become standardized.
- Maintenance is closely linked to the use phase of a product or engineering system. This must include the concept of maintainability.
- In some areas such as aircraft maintenance; maintenance, repair and overhaul provisions also include inspection, rebuilding, alteration and supply of spare parts, accessories, raw materials, adhesives, sealants, coatings and supplies to preserve maintain the aircraft in service.
II. Types of equipment maintenance workers
- Equipment maintenance technicians handle maintenance work; and general repairs on a business’ equipment.
- They may also participate in routine screening and diagnostic testing as directed by their supervisor.
- Individual technicians may specialize in working on specific types of equipment; or they can provide general maintenance service.
- Equipment maintenance supervisors monitor technicians; and schedule maintenance tasks every day.
- They ensure all health and safety requirements are met; Manage workloads and handle preventive maintenance plans.
- An equipment maintenance manager handles senior planning; and supervise maintenance supervisors.
- Their planning focuses on meeting the department’s long-term goals rather than day-to-day requirements; although their duties may overlap somewhat with those of supervisors.
III. Maintenance classification
- Companies that hold certain assets; both high and low in value. If you choose a single recovery plan; You may end up spending more on a property than it’s really worth.
- To filter out items that can be easily replaced instead of repaired; a company should run some kind of repair and service event. Different organizational workflows need different types of maintenance:
- It deals with scheduled maintenance; to deal with device problems before they actually happen. It can be broken down into preventive and predictive maintenance.
- Preventive origination is carried out at predetermined intervals; by following a specified criterion. It is time-driven and is based on the assumption that the usability of a mechanical component will degrade over its useful life. It includes activities such as regular equipment checks; partial overhaul; or all, oil change and lubrication, etc.
- Predictive maintenance differs from preventive maintenance in that it depends on the operating conditions of the machine rather than its average life. It requires monitoring equipment in its normal operations; to see if it works best. Some companies use periodic vibration analysis; to continuously monitor high-value assets; and simply check them for maintenance when their vibration fluctuates.
- This type of maintenance restores any failed piece of equipment. It is usually done at irregular intervals; because technicians don’t know when a certain machine will fail.
- The main purpose here is to fix the problem in the shortest time; in three steps: diagnose, repair, and verify.
- Not subject to any broken parts or downtime. It includes a number of essential operations such as cleaning, lubricating and replacing batteries on small-scale assets or equipment. This is usually done on a weekly basis.
IV. Maintenance equipment
- Industrial endoscope camera
- Thermal camera
- Vibration diagnostic equipment
- Defect diagnostic equipment
- Dew point scanning device
- Air quality monitoring device
- Voltage detector
- Gas detector
- Wall / Surface Scanner
- Tube detector
- Routing system
- Leak diagnostics/tightness tester
- Ultrasonic equipment
- Combination detector
- Sound locating device
- Leak detection correlator
- Pulse current measuring device
- UV radiation equipment
- Coaxial / concentric alignment device
- Belt/pulley alignment device
- Current Source DC Bias
- And many other maintenance equipment….
V. Steps of the maintenance program
- When establishing a maintenance plan; companies have the ability to focus on big problems while ignoring smaller problems.
- This is not recommended in the long term. Even the least damaging problem areas; can also eventually lead to manufacturing defects, property damage and workplace injuries if not addressed promptly..
Here are a few simple steps you can follow to help you design a proactive maintenance routine:
Create a group:
- First, you need to create the right maintenance team.
- Recruit maintenance managers, technicians and relevant people from the operations department. Then set the goals you want your team to achieve. These may include minimizing repair costs; and reduce equipment downtime.
- Motivate your team members; to make the maintenance program successful.
Record your device:
- Your documents are needed.
- You need to have the exact number of assets; to know how many maintenance requests. Add asset information such as make/model, manufacturer ID, asset specs and location.
- It’s easy to update pre-recorded data; and it also allows you to prioritize maintenance activities.
Set up maintenance procedures:
- List of equipment maintenance tools
- When you have a well-grounded inventory list; You need to determine how often you should service your property. This can be done on a weekly, monthly, quarterly or semi-annual basis depending on the type of item.
- In addition, you need to outline repair procedures including standard operating and repair instructions; or safety measures. Finally, prepare a list of in-house or outsourced maintenance tools that you need.
Prioritize maintenance tasks:
- For seamless daily operation; you need to classify the repair tasks as high, medium and low priority.
- Service sessions can take a long time; so you need to choose your battles wisely.
- Start with high-value equipment and start scheduling maintenance tasks; for a longer period than before (every year then every two years); because they take up the most time and resources. Then you can focus on low-priority items that require less effort.
Train your team:
- Developing and implementing a maintenance system is a lengthy process; and applying the right program is key!
- To optimize its management strategy; companies should put in place a training schedule so that their team knows exactly how to implement repair practices in different departments.
- Optimal use of the recovery plan will ultimately lead to a higher return on investment.
Search for improvement:
- Businesses grow with their assets over time. Due to this constant transformation; it is important to analyze progress for future growth.
- You may have noticed that; Some equipment is checked for maintenance more often than others. This can be relevant if the repair and replacement costs of the product exceed its actual value. To deal with such incidents; evaluate your maintenance plan at regular intervals; and make any changes as necessary.
VI. Industries using equipment maintenance
Any industry that uses any type of equipment uses equipment maintenance. Some key examples include:
- Food Processing: Heavy machinery, mobile equipment and hand tools; used in food processing all require equipment maintenance.
- Produce plastic: Plastic factories use a variety of heavy and light equipment; All need regular maintenance.
- Steel factory: Maintenance workers in steel fabrication plants; serving equipment from hot rollers and furnaces to hand tools.
- Restaurant: Different types of appliances are used in commercial kitchens; need to be kept in working condition to provide reliable service. Regular equipment maintenance also helps restaurants maintain regulatory compliance.
- Build: Holds heavy mobile equipment; power tools and safety equipment in good repair; is the key to the efficient operation of a construction company.
- Car manufacturing: Manufacturing and assembling vehicle parts requires fine-tuning equipment. Production is best when that equipment is kept in good condition.
- Factory: The factory uses a variety of tools to produce different items. Such as woodworking, metal products and blown glass. With the exacting standards of this industry; Their tools need to be kept in top condition.
Example of equipment maintenance:
- A road construction company owns many expensive assets that are important to their business, including heavy construction equipment. To make sure their equipment lasts as long as possible, they perform periodic checks on each property. Time periods for these types of devices are usually based on hours of use
- For example, their engine class students need some kind of maintenance every 500 hours. These duties include replacing oil, air, and fuel filters, changing hydraulic cylinders, lubricated bearings and gears, and inspecting fuel tank caps. To track these maintenance requirements, the company records the number of hours students are used each day, and when approximately 500 hours are reached, they schedule maintenance checks.
- The company also tests their power tools after every shift. Their pneumatic drills, for example, are checked daily for tube cracks, wear on bits, and loosening of screws. This not only helps their tools last longer, but also enhances safety by preventing dangerous equipment failures. Their tools also work more efficiently, helping them stay productive.
***Videos of maintenance equipment are available at: Gmga Measuring Youtube.
VII. GMGA MEASURING – Providing genuine & CHEAP maintenance equipment!
GMGA MEASURING AND ANALYSING EQUIPMENT JOINT STOCK COMPANY is proud to be the most prestigious Maintenance equipment supplier in Vietnam. The maintenance equipment we provide is always appreciated by customers both in terms of technical quality as well as pre- and after-sales service.
Professional Maintenance equipment supplier:
- We provide technical advice on industrial projects, power projects (source), measurement & analysis related projects for workshops, large factory factories, national power projects, and professional testing rooms and laboratories with high standards of meeting.
- We provide products, equipment for Industry, Engineering, Measurement and Maintenance equipment with 100% new sense and best technical quality to customers. These products are all products from the most famous and prestigious brands in the world in related fields and have been highly appreciated by customers in the market for many years..
- We provide on-site services and aggressive after-sales service. Service of repair and periodic maintenance of on-site equipment is strongly deployed by us. The long-term warranty policy and support for return and exchange with the products we provide are always focused and committed by our company to each customer.
Contact GMGA MEASURING:
If you have any questions or requests about our services, please contact us:
GMGA MEASURING AND ANALYSING EQUIPMENT JOINT STOCK COMPANY
Address: No. 10, Alley 42/293 Thinh Liet Street, Thinh Liet Ward, Hoang Mai District, Hanoi City, Vietnam.
Hotline: 084 59 69 336_Zalo_Whatsapp_Witter – 24/7.